PRESS RELEASE
Contact: Executive Director, executive.director@nerc.org
Date: January 17, 2020
North American Recycled Plastic Processing Capacity Increases – New Report Published
The Northeast Recycling Council (NERC) announces the publication of new summary of announced plastic processing capacity increases, as a companion to its Summary of Announced Increased Capacity to Use Recycled Paper. The document lists increases in North American capacity to process recyclable plastics into products such as plastic lumber, pellets or resins for end-markets. These increases were announced or completed in 2017 or later.
This list was developed from several resources, including More Recycling, The Recycling Partnership, Plastic Recycling Update, Recycling Today, Resource Recycling, Waste Dive, Waste 360, company press releases, local newspaper articles, as well as the Indiana Recycling Coalition, and Georgia Recycling Coalition. This is the first document of its type. As new information is available, the report will be updated.
The report identifies 15 new and 10 expanding facilities that will process plastic. The majority of the new or expanded capacity is planned for the west coast (6 in California, 1 in Nevada, 1 in British Columbia), and the south (Alabama, Georgia, Louisiana, North Carolina, South Carolina (4), and Texas). Three facilities have been announced for the Northeast (2 in Pennsylvania, and 1 in New Jersey), with three in the mid-west (1 in Indiana and 2 in Ohio). The facilities will use a variety of plastics, with LDPE (nine facilities) having the most reported new capacity. It is important to note that these are announced capacity investments, but not a guarantee that these facilities will open or expand as projected.
The compilation was produced by the NERC-NEWMOA Regional Recycling Markets Committee. The Committee’s goal is to identify and implement strategies to promote and enhance recycling markets in the region. This list will be updated as new capacity is announced or new information received. If you have information about capacity expansions not listed here or corrections to the information on this list, please contact Chaz Miller, Chair, NERC-NEWMOA Regional Recycling Markets Committee, chazmiller9@gmail.com, 301-346-6507, or Lynn Rubinstein, Executive Director, NERC.
A summary of the report appears in the following table.
Company Name |
Location |
Feedstock |
Product |
Projected Volume (TPY) |
Avangard – new |
Texas |
LDPE film - commercial generators |
pellets |
50,000 |
Avangard – new |
Mexico |
LDPE film - commercial generators |
pellets |
50,000 |
Avangard – new |
Nevada |
LDPE film - commercial generators |
pellets |
50,000 |
Azak – new |
Ohio |
HDPE & LDPE |
plastic lumber |
50,000 |
CarbonLite – new |
Pennsylvania |
PET |
food grade PET bottle |
50,000 |
Ecomelida – new |
South Carolina |
plastic film, food & beverage cartons, aseptic packages |
pellets & paper pulp for export to China |
X |
EFS-Plastics – expansion |
Pennsylvania |
plastic film |
pellets |
40% new capacity |
EFS-Plastics - expansion |
Ontario |
mixed rigids and film |
pellets |
50% new capacity |
FDS Manufacturing - expansion |
California |
PP & PE |
pellets |
2,000 |
GDB International - expansion |
New Jersey |
LDPE, LLDPE, HDPE |
pellets |
X |
Green Tech Solutions – new |
South Carolina |
post-industrial PET, HDPE & PP, & ABS |
pellets for export |
50,000 |
Indorama/Loop Partnership – new |
South Carolina |
PE bottles |
RPET |
22,500 |
MCM Plastic – expansion |
Louisiana |
post-industrial PVC residue |
Resin |
X |
Merlin Plastics – expansion |
British Columbia |
LDPE, PP, PS |
resin & pellets |
15,000 |
Netafim – expansion |
California |
HDPE irrigation tubing |
HDPE irrigation tubing |
X |
Peninsula Plastics (Merlin Plastics subsidiary) – expansion |
California |
1-7 bales |
PET food grade pellets, non-food-grade PE & PP flakes |
20,000 |
Polywood – new |
North Carolina |
post-consumer HDPE & mixed plastic bales |
plastic furniture & lumber |
15,000 – 20,000 |
PreZero Polymers/ACI Plastics – new |
California |
LDPE, LLDPE film from store drop-off & post-commercial |
Pellets |
12,500 |
PreZero Polymers/ACI Plastics - expansion |
South Carolina |
bales of 2-7 & 3-7 MRF processed plastic |
pellets of PE and PP |
25,000 |
PureCycle Technologies – new |
Ohio |
PP |
pellets |
59,500 |
Roplast Industries - expansion |
California |
LDPE |
film for grocery bags |
2,500 |
Roy Tech Environ – new |
Alabama |
engineering plastics |
pellets for export |
22,050 |
rPlanet Earth - new |
California |
PET |
RPET bottle preforms, sheet & thermoform packaging |
45,000 |
Sirmax – new |
Indiana |
polypropylene & polyethylene scrap |
thermoplastic compounds |
X |
UPT - new |
Georgia |
LDPE, HDPE, PC & agricultural plastic – post-industrial & post-consumer |
pellets |
24,000 |